Wahtari software interfaces
Custom solutions

Your path to tailored AI machine vision

Our full-stack AI-on-the-edge platform is not off-the-shelf software, but a solution precisely tailored to your requirements and the complex challenges of modern visual quality control.

Why Wahtari?

The technological edge

Our solution is a fully integrated ecosystem of powerful AI models, specialized software and rugged industrial hardware. We process data where it is generated: directly at the machine.

Real-time detection

Analysis right at the line in 1 to 25 ms per image. Act before scrap is produced.

Maximum precision

Reliable automatic detection of the smallest material defects, anomalies and complex surface patterns.

Full integration

Easy connection to your existing equipment and third-party systems.

Sustainable efficiency

Reduce your scrap rate through precise defect localization and conserve valuable resources.

Everything from a single source

Our full-stack approach at a glance

We cover the entire process – from initial data capture to the final analysis result.

01 · DATA CAPTURE

Precise image data as the foundation

With optimally matched camera and lighting technology, we precisely convert physical parts into digital raw data for industrial image processing.

  • Cameras & opticsArea and line-scan cameras with lenses matched to part, material and line speed.
  • LightingLight tailored to the inspection task – up to our own coaxial lighting.
  • Laser & 3D sensorsLaser triangulation adds exact dimensions to the images.
  • Own electronicsControllers and circuit boards developed in-house.
02 · WAHTARI OS

The secure edge platform

Our edge platform processes data immediately and in real time. The operating system provides maximum security:

  • Linux-based read-only systemPrevents tampering or misconfiguration during operation.
  • Secure Boot readyGuarantees a tamper-proof system start through verified software.
  • End-to-end encrypted accessFully protects your sensitive production data from unauthorized access.
  • Updates with fallbackIf an update fails, the system automatically starts with the last working version.
  • Changes only with your approvalNo open ports and no update without your consent.
More about Wahtari OS
03 · AI DEVELOPMENT & APPS

From AI function to your own model

Our high-performance AI models analyze your manufactured parts in milliseconds. Where standard methods are not enough, we develop the analysis specifically for your task:

  • Proven inspection functionsAnomaly detection, OCR, geometry and color inspection, and defect classification.
  • Custom AI pipelinesMulti-stage analyses that combine detection, measurement and your inspection rules into one result.
  • Custom model engineeringWe develop and train AI models specifically for your data – up to our own model architectures.
04 · INTERFACE & INSIGHTS

Full control in the dashboard

A central dashboard gives you full control for sustainable process optimization.

  • Recipe-based inspectionEvery product is checked against its stored recipe – a new product needs a new recipe, not a new system.
  • Results with reasonsEvery single check returns its own result and shows why a part was rejected.
  • Web-based & localFull control over your data on-site for efficient, self-directed process control.
  • Optional cloud managementExtend your local system with central management functions as needed.
  • Secure remote supportFast expert assistance via temporary access granted through our cloud platform.
More about the Wahtari Platform
Use cases

Custom solutions in practice

nBelt conveyor belt inspection
  • Manufacturing industry

nBelt

Intelligent conveyor belt inspection

  • AI real-time analysisDetects wear, cracks and breaks – for predictive maintenance without downtime.
  • Seamless integrationEasy to retrofit into existing equipment thanks to an open architecture and industry standards.
  • Maximum flexibilitySuitable for speeds up to 15 m/s and for a wide range of belt types and colors.
Request use case
nWood log inspection
  • Wood industry
  • Forestry
  • Sawmills

nWood

Intelligent log inspection

  • AI real-time analysisAutomatic measurement of debarking degree, wood quality and dimensions.
  • On the edgeMaximum data security and minimal latency through local processing.
  • Plug & playFast installation and simple one-person operation.
  • 24/7 operationRugged industrial quality for lasting efficiency in wood processing.
Request use case
nMask inspection of FFP2 masks
  • Medical technology
  • FFP2 masks
  • Textiles

nMask

AI-powered mask inspection

  • Precise defect detectionDetects material defects, printing errors and faulty straps with over 98% accuracy.
  • Challenging conditionsReliable detection even with unevenly distributed or unfixed masks.
  • SpeedAnalysis time of 25 ms – ideal for high-frequency production lines.
Request use case
nTile inspection of roof tiles
  • Building materials

nTile

Roof tile inspection

  • Precise defect detectionReliable detection of cracks, chipping and discoloration.
  • Over 99% detection rateSetting new standards in quality control through AI-based decision-making.
  • Analysis time of 25 msReal-time inspection for efficient high-speed production.
Request use case

Want to learn more about our inspection systems?

Get in touch and one of our experts will get back to you shortly.

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